Machine the crucial link that 5 issues in machining company automation to transform involve success or failure

The automation of the machine tool expects existing machine tool automation transforms a technology up and down, basically use industrial robot to change a machine tool the fluctuation stuff kind of the workpiece in machining a process. Replace with machinery mix artificially private plane, the workpiece that finish assembles and unassemble, workpiece retroflexions, the changeover between working procedure, do not servantchoose a person for a job or little choose and employ persons, achieve the goal that mechanical component automation machines, implementation 24 hours of big batch, unmanned turn treatment. If nuclear test place needs code name to be,the graph leaves instance of makings graphic representation on the machine tool automation of 1 model " 2LD08 " the treatment of the component, craft is as follows: Conveyer belt is automatic by makings storehouse the part delivery of cargo from storage sends the makings on the robot to be versed in a → robot from conveyer belt capture spare parts sends to A1 date - A4 date (by the program) the spare parts that machine tool of numerical control of the → on numerical control machine tool machines robot of spare parts → automatically to complete treatment is taken from numerical control machine tool. Of above working procedure finish, in conventional technology, worker of need of fluctuation material process is carried, take, the working procedure such as hoisting, not only trival, return existence danger. And it is in automation fluctuation makings, spare parts classics is carried and capture, whole act needs 16 seconds only below good position; The robot assembles and unassemble clamping apparatus needs 8 seconds only, and whole process does not require artificial intervention. B.

Machine the move that the work other people of job shops sorts systematic work, often happen between library of rough machining and finish machining, discrepancy. The automation content streamline of the machine tool, what appear the earliest is streamline of content of modular machine tool, can realize workpiece through content shedding system only between the machine tool be on the move. And level of existing science and technology can be passed carry device of car of line, AGV, sorting, automation the method such as stereo storehouse, sort the thing of craft of a complete set of to carry on entirely: Discrepancy library, casting (forge) go to, rough machining, heat treatment, finish machining, clean, assemble, detect etc. Graph move of workpiece of implementation of compositive conveyer belt reachs 2 mechanical arms to expect automation content sheds a system up and down transform, pickaback of will complete change the traditional labor appearance of the hoisting of portable, overhead traveling crane, go-cart that assemble a car. Much chance combines technology of automation line automation, what can realize switch of different type machine tool, workpiece is compatible, next makings on automation of compositive machine tool are unit, implementation machine automation of job shops whole process is on the move, at present this technology home has the few number manufacturer such as boreal steel couplet to be able to master completely only. C.

The automation of workpiece cleans the treatment of working procedure of the line before the course, workpiece surface was infected with the of all kinds impurity such as scrap, smeary, dirt necessarily, of much mixture clean often by worker place oversight. Dated handiwork cleans craft, clean quality not only not tall, and requirement of short of environmental protection, cause an effect to the health of jockey and surroundings. Improve clean craft, rise clear to wash quality and efficiency to become an enterprise to grow one of central points of an attention. Graph 3 workpiece automation cleans set sketch map the impurity that machine treatment produces is not had outside above a few kinds, use tailor-made clear lotion, clean craft through be being counted but complete purify, consider the select material of cleaning machine group above all, use 304 stainless steel commonly to prevent to corrode, gush of high pressure of form a complete set drenchs system, undertake all-around gush drenchs, purify impurity. Use subsequently compress air puissant the water be soiled that blows the surface, in avoiding stoving process, watermark stays in the surface, undertake sirocco drying next, go out finally makings. Right now, workpiece has had the input requirement of visual testing system. D.

The automation of workpiece detects of component detecting basically is dimension examines, the exterior examines, conventional technology is to lean artificially soon, callipers quantity, with the method such as standard piece contrast examines dimension and exterior, the interference such as existence light, noise, mood, can affect the working quality of inspector. Graph the intelligent opportunity that vision of 4 form a complete set identifies job shops and now by camera, illuminant, installation, the visual testing system of the composition such as software, but online detect assemble dimension, form a complete set plays useless device, qualification is tasted get offline, reject is kicked to divide and call the police. Will be absorbed through machine vision after the target is changed into picture signal, use algorithmic judgement, can effective increase product line detect speed and precision, improve crop and quality greatly, reduce labour cost, prevent the miscarriage of justice of because of person eye exhaustion generation at the same time. E.

The automation of workpiece assembles mechanical manufacturing industry to develop initial stage, assemble multi-purpose file, grind, long blow, hammer is attacked and screw the operation such as bolt, make the spare parts cooperates to rise with connection, this is a kind of beneficial that be not essence of life masked match, do not accord with modern workshop " wisdom build " requirement. Assemble exercise automatically to include to be cleaned automatically, balance, grading, load, connection and detect etc, still include finished product to pack the treatment working procedure with a few auxiliary sexes sometimes, pure purchase mechanical arm to cannot realize flow of a complete set of. Graph form a complete set of 5 mechanical arms assists equipment to realize automation outfit to deserve to go up unitly as advanced treatment line, before paragraph follow-up of apparent prep above assembles production speed speed, assemble a series of intelligence such as system of private plane of mechanical arm, automation, software through using equipment is compositive, liberated workshop labour force not only, improved quality and efficiency especially. Mechanical take orders from at computer, won't spend because of artificial exhaustion, spend cursorily, adroitly wait for an element and affect somewhat to the product. The ability of workshop of T/R housing automation that carries on in place of boreal steel couplet changes from beginning to end, the engineer ever had made rough calculation count, in the production of a few typical products, subassembly place needs time, hold a product to always make the in part of time; And after be being transformed to the workshop in boreal steel couplet, treatment unit already came true nobody turn management, clean, assemble all finish by mechanical automation, the engineer of high quality is in in accuse room but at any time monitoring produces a situation, when the product is assembled, grow to be occupied only 15% original, liberate the unit of of all kinds labor such as 75 lathe work, benchwork thoroughly. Job shops automation transforms epilogue machine the technology is holding the position that cannot replace in mechanical production industry, above 5 large crucial segment, be short of broke any one annulus to be able to bring about company ability correct the failure that upgrade, automation is transformed is not to do what look to others " beautiful frame work " , invest the capital that does not poor, do not have leave out already artificial, added personnel to maintain the cost of equipment in vain again, return existence man-machine cooperation not the risk of free. To machine treatment company, this is unsuccessful transition. Must firmly control above 5 large crucial segment, ability comes true: Improve product quality steadily, improvement uses work requirement, shorten production is periodic, reduce personnel cost, assure investment and yielding balanced sex. CNC Milling